Kia Optima Manuals

Kia Sportage: Intake Manifold: Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Sportage SL Service & Repair ManualKia Sportage: Intake Manifold: Repair procedures

Third generation SL (2010–2016) / Kia Sportage SL Service & Repair Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold: Repair procedures

Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative terminal (A).
Tightening torque
4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

3.
Remove the air cleaner assembly.
(1)
Remove the air duct (A).
(2)
Disconnect the breather hose (B), the recirculation hose (C) and brake booster vacuum hose (D).
(3)
Disconnect the air intake hose (E) and then remove the air cleaner assembly (F).
Tightening torque
Hose clamp bolt:
2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)
Air cleaner assembly bolts:
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

4.
Disconnect the recirculation valve connector (A) and the vacuum hose (B), and then remove the intercooner inlet pipe & hose assembly (C).
Tightening torque
Hose clamp bolt :
4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)
Pipe mounting bolt:
14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.5 lb-ft)

5.
Disconnect the boost pressure sensor connector (A) and then remove the intercooler outlet pipe & hose assembly (B).
Tightening torque
4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

6.
Remove the under cover (A).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

7.
Loosen the drain plug, and drain the engine coolant. Remove the radiator cap to drain with speed. (Refer to Cooling system in this group)
8.
Disconnect the PCV hose (A), the intake OCV (Oil control valve) connector (B) and the OTS (Oil temperature sensor) connector (C).

9.
Disconnect the A/C compressor switch connector (A), the alternator connector (B), the OPS (Oil pressure switch) connector & injector extension connector (C), the knock sensor connector (D), the MAPS (Manifold absolute pressure sensor) & IATS (Intake air temperature sensor) connector (E), the ETC (Electronic throttle control) connector (F) and the vacuum pump connector (G).

10.
Disconnect the throttle body coolant hoses (A).

11.
Remove the oil level gauge (A).

12.
Remove the intake manifold stay (A).
Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

13.
Remove the intake manifold (A) after disconnecting the vacuum hoses.
Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

   
When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

14.
Installation is reverse order of removal.
Intake Manifold: Components and Components Location
Components 1. Intake manifold assembly 2. Electronic throttle body3. Intake manifold stay4. Intake manifold gasket ...

Exhaust Manifold: Components and Components Location
Components 1. Hear protector2. EWGA(Electric Waste Gate Actuator)3. C-ring4. Turbo manifold module5. Turbocharger stay6. Trubo adapter gasket7. Turbo adapter8. Turbo adapter heat protector9. Oil ...

Other Information:

Front fog light
Fog lights are used to provide improved visibility when visibility is poor due to fog, rain or snow, etc. The fog lights will turn on when the fog light switch (1) is turned to the on position a ...

Operating precautions for catalytic converters
WARNING - Fire Do not park, idle or drive the vehicle over or near flammable objects, such as grass, vegetation, paper, leaves, etc. A hot exhaust system can ignite flammable items under ...

Categories


Copyright © www.kispmanual.com 2014-2025