Kia Sportage: Specifications - Brake System - Kia Sportage SL Service & Repair ManualKia Sportage: Specifications

Third generation SL (2010–2016) / Kia Sportage SL Service & Repair Manual / Brake System / Specifications

Specifications
Item
Specification
Master cylinder
Type
Tandem
Cylinder I.D.
22.22mm
Piston stroke
45±1 mm (1.77±0.039 in)
Fluid level switch
Provided
Brake booster
Type
11" Single
Boosting ratio
9:1
Front Disc brake
Type
2WD
4WD
Ventilated disc
Ventilated disc
Disc O.D.
O  280 mm (11.02 in)
O 300 mm (11.81 in)
Disc thickness
26 mm (1.02 in)
28 mm (1.10 in)
Caliper piston
Single
Single
Cylinder I.D.
O 57.2mm (2.25 in)
O 60.6mm (2.39 in)
Rear brake
Type
2WD
4WD
Solid disc
Solid disc
Disc O.D.
262 mm (10.31 in)
O  284 mm (11.18 in)
Disc thickness
10 mm (0.39 in)
10 mm (0.39 in)
Caliper piston
Single
Single
Cylinder I.D.
O 34 mm(1.34 in)
O 34 mm (1.34 in)
Parking brake
Type
2WD
4WD
DIH (Drum in hat)
DIH (Drum in hat)
Drum I.D.
O 168 mm (6.61 in)
O 190 mm (7.48 in)

   
O.D. : Outer Diameter
I.D : Inner Diameter
Specification(ESC)
Part
Item
Standard value
Remark
HECU
System
4 Channel 4 Sensor (Solenoid)
Total control
(ABS, EBD, TCS, ESC)
Type
Motor, valve relay intergrated type
Operating Voltage
10 ~ 16 V
Operating Temperature
-40 ~ 120 °C (-40 ~ 248°F)
Motor power
270 W
Active Wheel speed sensor
Supply voltage
DC 4.5 ~ 20 V
?
Output current low
5.9 ~ 8.4 mA
?
Output current high
11.8 ~ 16.8 mA
?
Output range
1 ~ 2500 Hz
?
Tone wheel
Front
48 teeth
?
Rear
2WD : 47 teeth, 4WD : 48 teeth
Air gap
?
Front
0.4 ~ 1.5 mm
?
Rear
2WD : 0.4 ~ 1.5mm, 4WD : 0.4 ~ 1.0mm
Steering Wheel Angle Sensor
Operating Voltage
8 ~ 16 V
?
Current Consumption
Max. 150 mA
?
Output measurement range
-780 ~ +779.9 °
?
Operating Angular velocity
0 ~ 1016 °/sec
?
Yaw rate& Lateral & Longitudinal G sensor
(CAN TYPE)
Operating Voltage
10 V ~ 16 V
?
Current Consumption
Max. 140 mA
?
Yaw rate sensor measurement range
-75 ~ +75 °/sec
?
Lateral and Longitudinal G sensor measurement range
-14.715 ~ 14.715 m/s?
?

Service Standard
Items
Standard vale
Brake pedal height
165 mm (6.50 in)
Brake pedal Full stroke
135 mm (5.31 in)
Stop lamp clearance
1.5 ~ 2.0 mm (0.06 ~ 0.08 in)
Brake pedal free play
3 ~ 8 mm (0.12 ~ 0.31 in)
Front brake disc thickness
2WD : 26 mm (1.02 in), 4WD : 28 mm (1.10 in),
Front brake disc pad thickness
11 mm (0.43 in)
Rear brake disc thickness
10 mm (0.39 in)
Rear brake disc pad thickness
10 mm (0.39 in)

Tightening Torques
Items
N.m
kgf.m
lb-ft
Hub nut
88.3 ~ 107.9
9.0 ~ 11.0
65.1 ~ 79.6
Master cylinder to brake booster
7.9 ~ 11.8
0.8 ~ 1.2
5.8 ~ 8.7
Brake booster mounting nuts
16.7 ~ 25.5
1.7 ~ 2.6
12.3 ~ 18.8
Air bleeding screw
6.9 ~ 12.7
0.7 ~ 1.3
5.1 ~ 9.4
Brake tube flare nuts
12.7 ~ 16.7
1.3 ~ 1.7
9.4 ~ 12.3
Front caliper guide rod bolts
21.6 ~ 31.4
2.2 ~ 3.2
15.9 ~ 23.1
Rear caliper guide rod bolts
21.6 ~ 31.4
2.2 ~ 3.2
15.9 ~ 23.1
Front caliper assembly to knuckle
78.5 ~ 98.1
8.0 ~ 10.0
57.9 ~ 72.3
Rear caliper assembly to knuckle
78.5 ~ 98.1
8.0 ~ 10.0
57.9 ~ 72.3
Brake hose to caliper
24.5 ~ 29.4
2.5 ~ 3.0
18.1 ~ 21.7
Brake pedal member bracket bolts
16.7 ~ 25.5
1.7 ~ 2.6
12.3 ~ 18.8
Brake pedal shaft nut
24.5 ~ 34.3
2.5 ~ 3.5
18.1 ~ 25.3
Stop lamp switch lock nut
11.8 ~ 14.7
1.2 ~ 1.5
8.7 ~ 10.8
Front wheel speed sensor mounting bolt
6.9 ~ 10.8
0.7 ~ 1.1
5.0 ~ 8.0
HECU bracket mounting bolt and nut
12.7 ~ 16.7,
16.7 ~ 22.6
1.3 ~ 1.7,
1.7 ~ 2.3
9.4 ~ 12.3,
12.3 ~ 16.6
Yaw rate&G sensor mounting bolts
7.9 ~ 10.8
0.8 ~ 1.1
5.8 ~ 8.0

Lubricants
Items
Recommended
Quantity
Brake fluid
DOT 3 or DOT 4
As required
Brake pedal bushing and bolt
Chassis grease
As required
Parking brake shoe and backing plate contacting surface
Heat resistance grease
As required
Caliper guide rod and boot
AI-11P
0.8 ~ 2.0g

Brake System
...

Special Service Tools
Special Service Tools Tool(Number and Name)IllustrationUse09581-11000Piston expanderSpreading the front disc brake piston. ...

Other Information:

Troubleshooting
Failure Diagnosis 1. In principle, ESC and TCS controls are prohibited in case of ABS failure. 2. When ESC or TCS fails, only the failed system control is prohibited. 3. The solenoid valve ...

Oil Seal: Repair procedures
Replacement [Right side] 1. Remove the driveshaft assembly. (RH side) (Refer to "Front Driveshaft" in Driveshaft and axle) 2. Remove the dust cover (A). 3. Remove the oil seal (A, B). ...

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