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Kia Sportage: Fuel Pump: Repair procedures - Fuel Delivery System - Engine Control / Fuel System - Kia Sportage SL Service & Repair ManualKia Sportage: Fuel Pump: Repair procedures

Third generation SL (2010–2016) / Kia Sportage SL Service & Repair Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Pump: Repair procedures

Inspection
[Fuel pump]
1.
Turn the ignition switch OFF, and then remove battery (-) cable.
2.
Remove the fuel pump assembly.
3.
Check motor operation by fuel pump connector (A) connecting power (No.4) and ground (No.5).

Pin No.
Description
1
 - 
2
Fuel sender signal
3
Fuel sender ground
4
Fuel pump motor (+)
5
Fuel pump motor ground

[Fuel sender]
1.
Turn the ignition switch OFF, and then remove battery (-) cable.
2.
Remove the fuel pump assembly.
3.
Using an ohmmeter, measure the resistance between terminals 2 and 3 of sender connector (A) at each float level.

Pin No.
Description
1
 - 
2
Fuel sender signal
3
Fuel sender ground
4
Fuel pump motor (+)
5
Fuel pump motor ground

4.
Also check that the resistance changes smoothly when the float is moved from "E" to "F".
Position
Resistance(?)
Capacity (?)
E
198~202
5
Warning lamp
168~172
8.5
 1/2
64~68
29
Sender (F)
6~10
55.1

Removal
1.
Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line").
2.
Remove the rear seat (Refer to “Seat” in BD group).
3.
Remove the fuel pump service cover (A).

4.
Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
5.
Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).

6.
Remove locking ring (A) by using the special service tool (B) [No.:09310-2S200].

Fuel pump locking ring loosening torque: Min. 68.65 M.m (Min. 7 kgf.m, Min. 50.6 lb-ft)
7.
Remove the fuel pump from the fuel tank.

Installation
1.
Installation is reverse of removal.
   
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel Tank: Repair procedures
Removal 1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line"). 2. Remove the rear seat cushion (R ...

Filler-Neck Assembly: Repair procedures
Removal 1. Remove the rear-LH wheel, tire, and the inner wheel house. 2. Disconnect the fuel filler hose (A) and the ventilation hose (B). 3. Open the fuel filler door and unfasten the fil ...

Other Information:

Blower Resistor: Repair procedures
Inspection 1. Measure terminal-to-terminal resistance of the blower resistor. 2. measured resistance is not within specification, the blower resistor must be replaced. (After removing the resi ...

Transmitter precautions
The transmitter will not work if any of the following occurs: The ignition key is in the ignition switch. You exceed the operating distance limit (10 m [about 30 feet]). The battery in the tra ...

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