Open the space between chassis and panoramaroof using
flathead screwdriver, and then cut the sealant of edge using a tool
(09816-2P130) (A).
•
Be careful not to damage the panoramaroof when incerting tools between the chassis and panoramaroof.
9.
Open the space between chassis and panoramaroof using
flathead screwdriver, and then cut the sealant of front using a tool
(09816-2P121, 09816-2P122) (A).
•
This blade has a inclination to push upward.
(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward.
(09816-2P123, 09816-2P124)
•
Be careful not to damage the panoramaroof when incerting tools between the chassis and panoramaroof.
10.
Open the space between chassis and panoramaroof using
flathead screwdriver, and then cut the sealant of side using a tool
(09816-2P121, 09816-2P122) (A).
•
This blade has a inclination to push upward.
(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward.
(09816-2P123, 09816-2P124)
•
Be careful not to damage the panoramaroof when incerting tools between the chassis and panoramaroof.
11.
Cut off the sealant by pulling the piano wire (A) around the back panoramaroof assembly.
•
Be careful of center hole (B) break.
12.
Cut the sealant between the panoramaroof and the body, remove the panoramaroof (A).
•
Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.
[Installation]
1.
With a knife, scrape the old adhesive smooth to a thickness
of about 2mm (0.08 in.) on the bonding surface around the entire
panoramaroof opening flange
•
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
•
Remove the rubber dam and fasteners from the body.
•
Mask off surrounding surfaces before painting.
2.
Clean the body bonding surface with a sponge dampened in
alcohol. After cleaning, keep oil, grease and water from getting on the
clean surface.
3.
Remove front glass of the panoramaroof by using a cutter knife.
4.
With a sponge, apply a light coat of body primer to the
original adhesive remaining around the windshield opening flange. Let
the body primer dry for at least 10 minutes :
•
Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
•
Never touch the primed surfaces with your hands.
•
Mask off surrounding surfaces before painting.
5.
Apply a light coat of glass primer to the outside of the fasteners.
•
Never touch the primed surface with your hand. If you do, the
adhesive may not bond to the glass properly, causing a leak after the
windshield glass is installed.
•
Do not apply body primer to the glass.
•
Keep water, dust, and abrasive materials away from the primer.
6.
Pack adhesive into the cartridge without air pockets to
ensure continuous delivery. Put the cartridge in a caulking gun, and run
a bead of sealant (B) around the edge of the panoramaroof (A) as shown.
Apply the adhesive within 30 minutes after applying the glass primer.
Make a slightly thicker bead at each corner.
7.
Fix the panoramaroof to center hall (A) of body, install carefully the panoramaroof to the body frame.
•
Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.
8.
Check the Clearance and gap for each side after installing the panoramaroof.
?
Section
Gap
Clearance
Front edge
A-A
5.7mm (0.2244in)
0.9mm (0.0354in)
Rear edge
B-B
5mm (0.1969in)
2mm (0.0787in)
Side edge
C-C
10mm (0.3937in)
1.2mm (0.0472in)
9.
Install the bolts (A), to the panoramaroof panal mounting bracket.
Pack adhesive into the cartridge without air pockets to
ensure continuous delivery. Put the cartridge in a caulking gun, and run
a bead of sealant (A) around the edge of the panoramaroof panel (B) as
shown. Apply the adhesive within 30 minutes after applying the glass
primer. Make a slightly thicker bead at each corner.
14.
Install the front glass (A).
15.
Close the movable glass fully.
16.
Check the Clearance and gap for each side after installing the front glass (A).
?
Section
Gap
Clearance
Front edge
A-A
5.7mm (0.2244 in)
0.9mm (0.0354 in)
Rear edge
B-B
7mm (0.2756 in)
1.2mm (0.0472 in)
Side edge
C-C
0mm
0mm
17.
Scrape or wipe the excess adhesive off with a putty knife or
towel. To remove adhesive from a painted surface or the windshield, wipe
with a soft shop towel dampened with alcohol.
18.
Let the adhesive dry for at least one hour, then spray water
over the roof and check for leaks. If a leak occurs, let it dry, then
seal with sealant :
•
Let the vehicle stand for at least four hours after
windshield installation. If the vehicle must be driven within 4 hours,
it must be driven slowly.
•
Keep the windshield dry for the first hour after installation.
19.
Reinstall all remaining removed parts. Install the rearview
mirror after the adhesive has dried thoroughly. Advise the customer not
to do the following things for two the three days :
•
Slam the door with all the windows rolled up.
•
Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).
20.
Installation the following items
•
Wind deflector
•
Roof antenna
(Refer to the BE group - "Audio")
•
Roof trim
(Refer to the BD group - "Roof Trim")
•
Interior trim
(Refer to the BD group - "Interior Trim")
•
Rear seat
(Refer to the BD group - "Rear Seat")
•
Front seat
(Refer to the BD group - "Front Seat")
Adjustment
Inspect Glass Alignment
1.
Check for abnormal noise or bending during operation.
2.
With the sunroof fully closed, check for water leakage.
3.
The roof panel (B) should be even with the movable glass (A)
weatherstrip, to within the standard value "E" all the way around. If
not, make the following adjustment.
Tightening torque :
Standard value "E" [mm(in.)]
(1) Front edge : 1.2mm (0.0472 in)
(2) Rear edge : 1.0mm (0.0394 in)
4.
If the position is not as specified, lightly loosen the glass adjusting screws (A) to adjust the glass height and tighten it.
•
Do not damage the screws.
How To Initialize Motor
Whenever the battery is disconnected, discharged or the
related fuse is replaced or reinstalled, the panoramaroof system must be
reset according to the procedure below.
1.
Turn the ignition key to the ON position and then close the panoramaroof completely.
2.
Release the panoramaroof control levering the switch.
3.
Press and hold the CLOSE button for more than 10 seconds until the sunroof has moved slightly.
4.
Release the panoramaroof control lever.
5.
Press and hold the CLOSE button once again until the sunroof do as follows.
•
Tilt > Slide Open > Slide Close
Then, release the lever.
6.
Reset procedure of panorama system is finished.
When To Initialize The Motor
1.
At the time of manufacture.
2.
If the Initial setting is erased due to loss of power.
3.
After using the manual handle.
Operating The Panoramaroof Emergency Handle
1.
Use the panoramaroof emergency handle to close and open the panoramaroof manually for the following case only.
•
To close the panoramaroof before driving a vehicle in arainy
day or on the highway if the panoramaroof can not be closed due to
failure of the panoramaroof motor or controller.
2.
Operating method.
•
Remove the roof trim
•
Push the emergency handle up into the hexagonal drive of the
panoramaroof motor. You must push hard enough to disengage the motor
clutch; otherwise the emergency handle will slip due to incomplete fit
in the motor.
•
Carefully turn the emergency handle clockwise to close the panoramaroof.
•
After closing the sunroof, wiggle the handle back and forth
as you remove the tool from the motor, to ensure the motor clutch
reengages.
•
A 5mm hex socket may be used in place of the emergency handle, with a” Speeder” type handle.
•
Do not use power tools to operate the panoramaroof.
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