Kia Sportage: Alternator: Repair procedures - Charging System - Engine Electrical System - Kia Sportage SL Service & Repair ManualKia Sportage: Alternator: Repair procedures

Third generation SL (2010–2016) / Kia Sportage SL Service & Repair Manual / Engine Electrical System / Charging System / Alternator: Repair procedures

Removal and Installation
1.
Disconnect the battery negative terminal first, then the positive terminal.

Tightening torque :
(+) terminal : 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
(-) terminal : 4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

2.
Disconnect the A/C compressor switch connector (A) the alternator connector (B), and the cable from alternator "B" terminal (C).

3.
Remove the drive belt (A) after turning the drive belt tensioner (B) counterclockwise.

4.
Pull out the through bolt and then remove the alternator (A).

Tightening torque :
49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

5.
Installation is the reverse order of removal.
Disassembly
1.
Remove the alternator cover (A) using a screw driver after loosening the nuts (B).

2.
Remove the slip ring guide (A) and then loosen the mounting bolts and disconnect the brush holder assembly (B).

3.
Remove the pulley (A) using the SST (09373-27000) (B).

4.
Loosen the 4 through bolts (A).

5.
Disconnect the rotor (A) and cover (B).

6.
Reassembly is the reverse order of disassembly.
Inspection
Inspect Rotor
1.
Check that there is continuity between the slip rings (C).

2.
Check that there is no continuity between the slip rings and the rotor (B) or rotor shaft (A).
3.
If the rotor fails either continuity check, replace the alternator.
Inspect Stator
1.
Check that there is continuity between each pair of leads (A).

2.
Check that there is no continuity between each lead and the coil core.
3.
If the coil fails either continuity check, replace the alternator.
Alternator: Components and Components Location
Components 1. Pulley2. Front bracket3. Front bearing4. Rotor 5. Rear bearing 6. Rear bracket7. Through bolt8. Regulator assembly9. Regulator bolt10. Rear cover ...

Battery: Description and Operation
Description 1. The maintenance-free battery is, as the name implies, totally maintenance free and has no removable battery cell caps. 2. Water never needs to be added to the maintenance-free b ...

Other Information:

Theft-alarm stage
The alarm will be activated if any of the following occurs while the system is armed. A front or rear door is opened without using the ignition key or transmitter (or smart key). The tailga ...

Overhead Console Lamp: Repair procedures
Inspection Remove the overhead console lamp assembly then check for continuity between terminals. If the continuity is not as specified, replace the map lamp switch. No.DescriptionNo.Descrip ...

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